OIL PUMP > REMOVAL

for Preparation Click here



1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

  1. Remove the engine assembly with transaxle (Click here).



2. REMOVE GENERATOR ASSEMBLY


A217371

  1. Remove the 2 bolts and the generator.



3. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


A217295

  1. Remove the bolt, 2 nuts and the No. 1 exhaust manifold heat insulator.



4. REMOVE MANIFOLD STAY


A217296

  1. Remove the bolt, nut and the manifold stay.



5. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


A217297

  1. Remove the 3 bolts, 4 nuts and the exhaust manifold converter.

  1. Remove the exhaust manifold to head gasket and inlet EGR gasket from the cylinder head.



6. DISCONNECT VENTILATION HOSE


A217301

  1. Loosen the clip and disconnect the ventilation hose from the intake manifold.



7. DISCONNECT NO. 2 WATER BY-PASS HOSE


A217303

  1. Loosen the clip and disconnect the No. 2 water by-pass hose from the throttle body.



8. DISCONNECT NO. 4 WATER BY-PASS HOSE


A217299

  1. Loosen the clip and disconnect the No. 4 water by-pass hose from the EGR valve.



9. REMOVE INTAKE MANIFOLD STAY


A217305

  1. Remove the 2 bolts and the intake manifold stay.



10. REMOVE EGR PIPE CONNECTOR


A217298

  1. Remove the 4 nuts and the EGR pipe connector.

  1. Remove the 2 EGR pipe gaskets from the intake manifold and EGR valve.



11. REMOVE INTAKE MANIFOLD ASSEMBLY


A217306

  1. Remove the 5 bolts, 2 nuts and the intake manifold.



    A203451

  1. Remove the intake manifold to head gasket from the cylinder head.



    A217358

  1. Remove the EGR delivery chamber from the cylinder head.



    A203453

  1. Remove the No. 2 intake manifold to head gasket from the cylinder head.



12. REMOVE NO. 4 ENGINE WIRE


A217355

  1. Disconnect the 2 camshaft timing oil control valve connectors.

  1. Disconnect the 4 ignition coil connectors.

  1. Disconnect the 4 fuel injector connectors.

  1. Remove the ground bolt.

  1. Disengage the 7 clamps and remove the No. 4 engine wire.



13. REMOVE ENGINE OIL LEVEL DIPSTICK


14. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


A217307

  1. Remove the 2 bolts and the engine oil level dipstick guide.

  1. Remove the O-ring from the oil level dipstick guide.



15. REMOVE NO. 1 IGNITION COIL

  1. Remove the 4 bolts and remove the 4 No. 1 ignition coils.



16. REMOVE VENTILATION HOSE


A217310

  1. Remove the ventilation hose from the cylinder head cover.



17. REMOVE NO. 2 VENTILATION HOSE


A217309

  1. Remove the No. 2 ventilation hose from the cylinder head cover.



18. REMOVE NO. 1 WATER BY-PASS PIPE


A217312E01

  1. Disengage the No. 2 water by-pass hose from the 3 clamps.
    Text in Illustration 
    *1
    		No. 2 Water By-Pass Hose
    *2
    		No. 1 Water By-Pass Pipe
    *3
    		Water By-Pass Hose

  1. Remove the 3 bolts.

  1. Disconnect the water by-pass hose and remove the No. 1 water by-pass pipe.



19. REMOVE NO. 2 IDLE PULLEY ASSEMBLY (w/ Air Conditioning System)


A217372

  1. Remove the 4 bolts and the No. 2 idle pulley assembly with bracket.



20. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


A217328

  1. Remove the 2 bolts and the V-ribbed belt tensioner.



21. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR


A217320

  1. Remove the 2 bolts and the 2 No. 1 crankshaft position sensors.



22. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


A217323E01
Text in Illustration 
*1
Seal Washer

  1. Remove the 18 bolts, 2 seal washers and the cylinder head cover.

    NOTICE:
    Be careful not to drop any of the gaskets into the engine when removing the cylinder head cover because the gaskets may stick to the cylinder head cover.



    A217324

  1. Remove the cylinder head cover gasket.



23. REMOVE CAMSHAFT BEARING CAP OIL HOLE GASKET


    A197590

  1. Remove the 2 camshaft bearing cap oil hole gaskets from the camshaft bearing cap.



24. REMOVE CRANK POSITION SENSOR


A217325

  1. Remove the bolt and the crankshaft position sensor.



25. REMOVE WATER PUMP PULLEY


A217314E01

  1. Using SST, remove the 4 bolts and water pump pulley.

    SST
    09960-10010   (09962-01000, 09963-00600)



26. REMOVE CRANKSHAFT PULLEY ASSEMBLY


A217316E01

  1. Using SST, remove the crankshaft pulley bolt.

    SST
    09960-10010   (09962-01000, 09963-01000)

  1. Remove the crankshaft pulley from the crankshaft.



27. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


A217337

  1. Remove the 5 bolts and the water pump, water pump gasket from the timing chain cover.



    A217338

  1. Remove the 3 bolts and the engine mounting bracket.



    A217339E01

  1. Remove the 21 bolts and seal washer.
    Text in Illustration 
    *1
    		Seal Washer



    A217340E01

  1. Using a screwdriver with its tip wrapped with protective tape, remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block.
    Text in Illustration 
    *1
    		Protective Tape

    NOTICE:
    Be careful not to damage the contact surfaces of the timing chain cover, cylinder block, and cylinder head.

    HINT:
    Tape the screwdriver tip before use.



    A217341

  1. Remove the 2 O-rings.



    A200637

  1. Using an 8 mm socket hexagon wrench, remove the plug.



28. REMOVE TIMING CHAIN COVER OIL SEAL


    A197955E03

  1. Using a screwdriver with its tip wrapped in protective tape, remove the timing chain cover oil seal.
    Text in Illustration 
    *1
    		Protective Tape
    *2
    		Wooden Block

    NOTICE:
    Do not damage the surface of the oil seal press fit hole.



29. REMOVE WATER INLET


A217326

  1. Remove the 3 bolts and the water inlet.



30. REMOVE NO. 2 WATER INLET HOUSING GASKET


A217327

  1. Remove the No. 2 water inlet housing gasket from the water inlet.